Semester

Spring

Date of Graduation

2004

Document Type

Dissertation

Degree Type

PhD

College

Davis College of Agriculture, Natural Resources and Design

Department

Wood Science and Technology

Committee Chair

R. Bruce Anderson.

Abstract

Oriented Strand Board (OSB) is the leading structural panel product used in residential building construction. This dissertation describes three models and a statistical process control technique all designed to aid manufacturers to cost effectively manufacture OSB. The first model is an OSB Mill Process Flow Model that defines the processing steps and the desired outcomes. The second model is an OSB Mill Model, an ExcelRTM based computer program, designed to answer operational "what if" and "trade-off" questions. The model is a spreadsheet representation of the OSB production process. The third model is an OSB Dryer Model that predicts the dryer outlet moisture content derived using a multivariate data analysis technique called projection to latent structures by means of Partial Least Squares (PLS). PLS was instrumental in identifying outlet temperature and heat source temperatures as the most influential dryer system variables in predicting dryer outlet moisture content. The SPC technique is Multivariate Statistical Process Control (MSPC) that uses multivariate scores or Hotelling T2 to determine the state of the drying process; and if the drying process is out of control, what process variables influenced the process shift.

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