Semester

Summer

Date of Graduation

2021

Document Type

Thesis

Degree Type

MS

College

Statler College of Engineering and Mineral Resources

Department

Mining Engineering

Committee Chair

Ihsan Berk Tulu

Committee Member

Brijes Mishra

Committee Member

Yi Luo

Committee Member

Keith A. Heasley

Committee Member

Gabriel S. Esterhuizen

Abstract

In general, underground limestone mines have inherently strong rock and experience good ground stability. Also, modern pillar design guidelines developed by National Institute for Occupational Safety and Health (NIOSH) have improved the design of stable layouts for modern limestone mines. However, ground control-related incidents are still an important problem. In underground limestone mines, previously mined sections stay open for the life of the mine which may be many years, and it is possible for travel ways to working faces to pass through these old sections. In a recent massive pillar collapse in an old section of a mine in Pennsylvania (Pa), three miners were injured outside of the mine due to an air blast. Also, frequent reports are indicating pillar sloughing, spalling and roof falls. These incidents highlight the potential safety impact on the miners in underground limestone mines. In the pillar design guidelines published by NIOSH, pillars are mostly examined for the existence of one-large discontinuity crossing completely through the pillar. However, the influence of multiple joint sets and natural fractures on the insitu pillar strength prediction and localized failures of the pillar are not covered by the guidelines. In this thesis, the influence of naturally exiting joint sets and fractures on the mechanical behavior (i.e. strength and failure mechanisms) of underground stone pillars is studied.

In order to investigate pillar mechanics, a systematical methodology is developed based on the novel approach, the Synthetic Rock Mass (SRM) by utilizing the two-dimensional Universal Distinct Element Code (UDEC). In order to form the first component of SRM, the Bonded Particle Model (BPM), the mechanical properties of the standard size laboratory rock specimen scaled up to the upper-limit of the Hoek-and-Brown Scaling Equation. Then, Voronoi-Trigon Discretization Logic is used to model the intact rock matrix of the stone mine pillars. Later, field data is used to stochastically generate Discrete Fracture Networks (DFNs), and SRM models are established by integrating the BPM and DFNs. Then, rock specimen sizes are increased from laboratory size to field size by sampling the generated DFNs. In the up-scaling operation (i.e. specimens’ size increase), the homogenization process is applied that the estimated strength properties of the pillars by SRM are captured with a new BPM. By doing so, the numerical simulations calibrated against the empirical stone mine pillar strength equation established by NIOSH. Finally, the predicted strength parameters are used to examine the pillar failure mechanics with various width-to-height ratios.

As a result, the study proposes a methodology to explain the pillar strength and failure mechanism with the explicit consideration of naturally existing joint sets in the stone mines which ultimately aims to enhance the pillar design procedures currently used in the United States. Pillar strengths predicted by the SRM approach developed in this thesis are in good agreement with the stone pillar strength equation published by NIOSH. The findings also indicated that the joint systems developed in the pillars are directly affecting the pillar strength. The pillar models having high-strength intact rock properties estimated lower normalized strength than the pillar models having low-strength intact rock properties due to higher joint density in high-strength pillars. It is also supported by the failure cases in the S-Pillar Database that there are no failed pillars in the low-strength categories. Also, in the pillars having a width-to-height ratio of 0.5, tensile failure governs the pillar behavior. On the other hand, combined shear and tensile failure mechanisms are captured for pillars having a width-to-height ratio equal to or greater than 1.0. While shear failure dominates the core of the pillars, tensile failure is observed at the ribs. The numerical simulations revealed that the pillar failure starts in terms of spalling when the average stress on the pillar is around of the intact rock strength, which is also reported in the literature. The modeling methodology developed in this thesis for simulating the influence of natural fractures and joint sets on stone mine pillar strength will improve underground stone mine worker safety by enabling assessment of the influence of joint sets on pillar stability.

Embargo Reason

Publication Pending

Available for download on Friday, July 29, 2022

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